


{"id":13184,"date":"2026-05-14T07:17:20","date_gmt":"2026-05-14T07:17:20","guid":{"rendered":"https:\/\/jetmanbath.com\/?page_id=13184"},"modified":"2026-05-19T09:41:08","modified_gmt":"2026-05-19T09:41:08","slug":"jetman-smart-toilet-production-process","status":"publish","type":"page","link":"https:\/\/jetmanbath.com\/de\/jetman-smart-toilet-production-process\/","title":{"rendered":"JETMAN Smart Toilet Production Process"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"13184\" class=\"elementor elementor-13184\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b708d08 e-con-full e-flex e-con e-parent\" data-id=\"b708d08\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a310938 elementor-widget__width-inherit elementor-widget elementor-widget-html\" data-id=\"a310938\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<link rel=\"canonical\" href=\"https:\/\/jetmanbath.com\/smart-toilet-manufacturing-process\/\">\r\n<link rel=\"preconnect\" href=\"https:\/\/fonts.googleapis.com\">\r\n<link rel=\"preconnect\" href=\"https:\/\/fonts.gstatic.com\" crossorigin>\r\n<link href=\"https:\/\/fonts.googleapis.com\/css2?family=Jost:wght@300;400;500;600;700;800;900&family=Plus+Jakarta+Sans:wght@400;500;600;700&family=Roboto:wght@400;500;700&display=swap\" rel=\"stylesheet\">\r\n<style>\r\n:root{--blue:#0f4c81;--dark:#07365f;--beige:#f0eee9;--ink:#132033;--muted:#5d6b7a;--line:#e5e8ec;--soft:#f8f9fb;--shadow:0 18px 45px rgba(15,76,129,.12);--radius:20px}\r\n*{box-sizing:border-box}body{margin:0;font-family:Jost,\"Plus Jakarta Sans\",Roboto,Arial,sans-serif;color:var(--ink);line-height:1.65;background:#fff}a{text-decoration:none;color:inherit}.container{width:min(1180px,92vw);margin:auto}.topbar{background:var(--blue);color:#fff;font-size:14px}.topbar .container{display:flex;justify-content:space-between;gap:16px;flex-wrap:wrap;padding:9px 0}.header{position:sticky;top:0;z-index:50;background:#fff;border-bottom:1px solid var(--line);box-shadow:0 6px 20px rgba(0,0,0,.04)}.nav{display:flex;align-items:center;justify-content:space-between;padding:18px 0}.logo{font-weight:800;letter-spacing:.08em;color:var(--blue);font-size:24px}.logo span{font-size:13px;color:var(--muted);margin-left:8px}.menu{display:flex;gap:22px;font-size:15px;font-weight:650;color:var(--blue)}.btn{display:inline-flex;align-items:center;justify-content:center;padding:13px 22px;border-radius:999px;font-weight:800;border:1px solid transparent}.btn-primary{background:var(--blue);color:#fff;box-shadow:0 10px 25px rgba(15,76,129,.22)}.btn-outline{background:#fff;color:var(--blue);border-color:rgba(15,76,129,.25)}.hero{color:#fff;background:linear-gradient(90deg,rgba(7,54,95,.6),rgba(15,76,129,.82),rgba(15,76,129,.32)),url('https:\/\/jetmanbath.com\/bathroom-images\/wholesale-and-customization-of-smart-toilets.webp') center\/cover no-repeat}.hero .container{padding:96px 0 112px}.breadcrumb{font-size:14px;opacity:.86;margin-bottom:18px}.eyebrow{display:inline-flex;align-items:center;gap:10px;text-transform:uppercase;letter-spacing:.13em;font-weight:900;font-size:13px;margin-bottom:13px}.eyebrow:before{content:\"\";width:44px;height:2px;background:#fff}h1{font-size:clamp(40px,5.1vw,72px);line-height:1.04;margin:0 0 18px;letter-spacing:-.045em;max-width:1040px}.hero p{font-size:19px;max-width:900px;color:rgba(255,255,255,.88);margin:0 0 30px}.hero-actions{display:flex;gap:14px;flex-wrap:wrap}.hero .btn-outline{background:rgba(255,255,255,.1);border-color:rgba(255,255,255,.45);color:#fff}.trust-strip{position:relative;margin-top:-50px;z-index:3}.trust-grid{display:grid;grid-template-columns:repeat(4,1fr);gap:16px}.trust-card{background:#fff;border:1px solid var(--line);border-radius:18px;padding:22px;box-shadow:var(--shadow)}.trust-card strong{display:block;color:var(--blue);font-size:28px}.trust-card span{display:block;color:var(--muted);font-size:14px;margin-top:6px}.section{padding:90px 0}.section.alt{background:var(--soft)}.section.beige{background:var(--beige)}.section.dark{background:linear-gradient(135deg,var(--blue),var(--dark));color:#fff}.section.dark h2,.section.dark h3{color:#fff}.section.dark p{color:rgba(255,255,255,.82)}.section-head{display:flex;justify-content:space-between;gap:36px;align-items:end;margin-bottom:42px}.section-title{max-width:790px}.kicker{color:var(--blue);font-weight:900;text-transform:uppercase;letter-spacing:.12em;font-size:13px;margin-bottom:8px}.section.dark .kicker{color:#dbeafe}h2{font-size:clamp(30px,3.8vw,50px);line-height:1.12;margin:0;color:var(--ink);letter-spacing:-.03em}h3{margin:0;color:var(--ink)}p{margin:0;color:var(--muted)}.section-desc{max-width:470px}.grid-3{display:grid;grid-template-columns:repeat(3,1fr);gap:24px}.card{background:#fff;border:1px solid var(--line);border-radius:var(--radius);padding:28px;box-shadow:0 10px 28px rgba(0,0,0,.035)}.card h3{font-size:22px;color:var(--blue);margin-bottom:10px}.icon{width:52px;height:52px;border-radius:15px;background:var(--beige);color:var(--blue);display:flex;align-items:center;justify-content:center;font-weight:900;margin-bottom:18px}.process-map{display:grid;grid-template-columns:repeat(6,1fr);gap:12px;margin-top:26px}.map-item{background:#fff;border:1px solid var(--line);border-radius:16px;padding:16px;text-align:center;box-shadow:0 8px 22px rgba(0,0,0,.035)}.map-item strong{display:block;color:var(--blue);font-size:18px}.map-item span{font-size:13px;color:var(--muted)}.split{display:grid;grid-template-columns:.95fr 1.05fr;gap:48px;align-items:center}.panel{background:#fff;border:1px solid var(--line);border-radius:26px;padding:38px;box-shadow:var(--shadow)}\r\n.image-card{min-height:450px;border-radius:28px;background:linear-gradient(140deg,rgba(15,76,129,.38),rgba(240,238,233,.16)),url('https:\/\/jetmanbath.com\/bathroom-images\/smart-toilet-customization.webp') center\/cover no-repeat;box-shadow:var(--shadow);position:relative}\r\n\r\n.image-card2{min-height:450px;border-radius:28px;background:linear-gradient(140deg,rgba(15,76,129,.38),rgba(240,238,233,.16)),url('https:\/\/jetmanbath.com\/bathroom-images\/wholesale-and-customization-of-smart-toilets.webp') center\/cover no-repeat;box-shadow:var(--shadow);position:relative}\r\n.image-card:after{content:attr(data-label);position:absolute;left:26px;bottom:26px;background:rgba(15,76,129,.93);color:#fff;border-radius:999px;padding:12px 18px;font-size:13px;letter-spacing:.08em;font-weight:900}.check-list{list-style:none;margin:22px 0 0;padding:0;display:grid;gap:12px}.check-list li{display:flex;gap:12px;color:var(--muted)}.check-list li:before{content:\"\u2713\";width:22px;height:22px;border-radius:50%;background:var(--blue);color:#fff;display:inline-flex;align-items:center;justify-content:center;flex:0 0 22px;font-size:13px;font-weight:900}.spec-grid{display:grid;grid-template-columns:repeat(3,1fr);gap:14px;margin-top:22px}.spec{background:rgba(15,76,129,.07);border:1px solid rgba(15,76,129,.12);border-radius:16px;padding:18px}.spec strong{display:block;color:var(--blue);font-size:22px}.spec span{color:var(--muted);font-size:14px}.flow-section{display:grid;gap:26px}.flow-card{display:grid;grid-template-columns:340px 1fr;gap:28px;background:#fff;border:1px solid var(--line);border-radius:26px;overflow:hidden;box-shadow:0 12px 34px rgba(0,0,0,.045)}.flow-img{min-height:300px;background:linear-gradient(135deg,#eef3f8,#dfe7ed);background-size:cover;background-position:center;position:relative}.flow-img:after{content:attr(data-label);position:absolute;left:18px;bottom:18px;background:rgba(15,76,129,.92);color:#fff;border-radius:999px;padding:8px 13px;font-size:12px;font-weight:900}.flow-body{padding:30px}.flow-body h3{font-size:28px;color:var(--blue);margin-bottom:12px}.flow-body .num{display:inline-block;background:var(--beige);color:var(--blue);font-weight:900;border-radius:999px;padding:6px 12px;font-size:13px;margin-bottom:12px}.detail-grid{display:grid;grid-template-columns:1fr 1fr;gap:14px;margin-top:18px}.detail{background:var(--soft);border-radius:15px;padding:16px;color:var(--muted)}.detail strong{display:block;color:var(--blue);margin-bottom:4px}\r\n.img-1{background-image:linear-gradient(140deg,rgba(15,76,129,.18),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/jetmanbath-toilet-production-line-toilet-body-transfer-line.webp')}\r\n.img-2{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/jetmanbath-toilet-production-line-cover-assembly-line.webp')}\r\n.img-3{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/jetmanbath-toilet-production-line-glaze-spraying.webp')}\r\n.img-4{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/jetmanbath-toilet-production-line-ceramic-assembly-line.webp')}\r\n.img-5{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/jetmanbath-toilet-production-line-firing-tunnel-kiln.webp')}\r\n.img-6{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/ceramic-assembly-line.webp')}\r\n.img-7{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/smart-toilet-oem.webp')}\r\n.img-8{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/smart-toilet-odm.webp')}\r\n.img-9{background-image:linear-gradient(140deg,rgba(15,76,129,.22),rgba(240,238,233,.12)),url('https:\/\/jetmanbath.com\/bathroom-images\/smart-toilet-odm.webp')}\r\n.compare{display:grid;grid-template-columns:1fr 1fr 1fr;gap:20px}.compare-col{background:#fff;border:1px solid var(--line);border-radius:20px;padding:26px}.compare-col h3{color:var(--blue);font-size:22px;margin-bottom:14px}.dark-card{background:rgba(255,255,255,.1);border:1px solid rgba(255,255,255,.18);border-radius:18px;padding:24px}.dark-card h3{font-size:21px;margin-bottom:10px}.faq{display:grid;grid-template-columns:1fr 1fr;gap:18px}.faq-item{background:#fff;border:1px solid var(--line);border-radius:18px;padding:24px}.faq-item h3{font-size:18px;margin-bottom:8px;color:var(--blue)}.cta{background:linear-gradient(135deg,var(--blue),var(--dark));color:#fff;border-radius:30px;padding:52px;display:grid;grid-template-columns:1.08fr .92fr;gap:34px;align-items:center}.cta h2{color:#fff}.cta p{color:rgba(255,255,255,.84);font-size:18px}.form{background:#fff;border-radius:22px;padding:24px;display:grid;gap:12px}.form input,.form textarea,.form select{width:100%;border:1px solid var(--line);padding:13px 14px;border-radius:12px;font:inherit}.form textarea{min-height:108px;resize:vertical}.footer{background:#102235;color:#d8e2eb;padding:38px 0}.footer .container{display:flex;justify-content:space-between;gap:18px;flex-wrap:wrap}.footer strong{color:#fff}@media(max-width:1050px){.menu{display:none}.trust-grid,.grid-3,.compare,.faq{grid-template-columns:1fr 1fr}.split,.cta{grid-template-columns:1fr}.flow-card{grid-template-columns:1fr}.process-map{grid-template-columns:repeat(3,1fr)}}@media(max-width:620px){.section{padding:58px 0}.trust-strip{margin-top:20px}.trust-grid,.grid-3,.compare,.faq,.spec-grid,.detail-grid{grid-template-columns:1fr}.section-head{display:block}.process-map{grid-template-columns:1fr}.cta{padding:32px 22px}.hero .container{padding:66px 0}}\r\n<\/style>\r\n\r\n<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"Organization\", \"name\": \"JETMAN Bath\", \"url\": \"https:\/\/jetmanbath.com\/\", \"description\": \"Professional sanitary ware manufacturer specializing in smart toilets, ceramic basins and OEM\/ODM bathroom solutions.\"}, {\"@type\": \"WebPage\", \"name\": \"JETMAN Smart Toilet Manufacturing Process\", \"description\": \"Complete JETMAN smart toilet manufacturing process from ceramic production to electronic assembly, whole-unit testing, MES traceability and automated packaging.\", \"inLanguage\": \"en-US\"}, {\"@type\": \"HowTo\", \"name\": \"How JETMAN manufactures smart toilets\", \"step\": [{\"@type\": \"HowToStep\", \"name\": \"R&D and product definition\", \"text\": \"Define product parameters and design direction according to market demand.\"}, {\"@type\": \"HowToStep\", \"name\": \"Raw material and warehouse management\", \"text\": \"Manage BOM materials, conduct IQC and trace batches through U8.\"}, {\"@type\": \"HowToStep\", \"name\": \"Ceramic body production\", \"text\": \"Prepare slurry, cast body, trim, dry, glaze and fire above 1200\u00b0C.\"}, {\"@type\": \"HowToStep\", \"name\": \"Ceramic module assembly\", \"text\": \"Inspect empty ceramic body, assemble flushing module, test air tightness and flushing performance.\"}, {\"@type\": \"HowToStep\", \"name\": \"Smart cover assembly\", \"text\": \"Assemble mechanism, upper cover, seat ring and electronic cover modules and test functions.\"}, {\"@type\": \"HowToStep\", \"name\": \"Final assembly and delivery\", \"text\": \"Integrate cover and ceramic body, run aging tests, final inspection, packaging and palletizing.\"}]}, {\"@type\": \"FAQPage\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"What is the complete JETMAN smart toilet manufacturing process?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"It includes R&D, BOM and raw material control, ceramic slurry preparation, casting, trimming, drying, glazing, kiln firing, ceramic module assembly, smart cover assembly, whole-unit integration, aging tests, final inspection, automated packaging, robotic palletizing and warehouse traceability.\"}}, {\"@type\": \"Question\", \"name\": \"How does JETMAN produce ceramic toilet bodies?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"JETMAN mixes clay, feldspar and quartz sand, mills and filters slurry, removes iron, ages the slurry, casts the body with high-pressure or micro-pressure forming, trims and dries the body, applies robotic glazing and fires it in an automatic tunnel kiln above 1200\u00b0C for about 17 hours.\"}}, {\"@type\": \"Question\", \"name\": \"How are smart toilet cover modules assembled?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"The cover module process includes mechanism assembly, upper cover assembly, seat ring assembly, laser logo marking, electronic cover integration, grounding detection, safety testing, lid\/washing\/drying function testing, MES data collection and automatic output of qualified parts.\"}}, {\"@type\": \"Question\", \"name\": \"What quality tests are used during production?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"JETMAN uses appearance inspection, dimensional checks, ceramic flushing tests, cover function tests, whole-unit function tests, water pressure and leakage tests, electrical safety tests, durability sampling, IPQC process checks and final inspection before shipment.\"}}, {\"@type\": \"Question\", \"name\": \"How does MES and U8 traceability help B2B buyers?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"U8 records raw material batches and warehouse data, while MES collects production time, operators, equipment and testing data. This helps trace quality issues to material, equipment, process or assembly causes.\"}}, {\"@type\": \"Question\", \"name\": \"Why is this process important for distributors and project buyers?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"A transparent production process helps buyers verify factory reliability, reduce after-sales risk, understand quality control depth and evaluate whether JETMAN can support stable smart toilet supply for brands, hotels and projects.\"}}]}]}<\/script>\r\n\r\n<div class=\"topbar\"><div class=\"container\"><div>JETMAN Smart Toilet Production Line \u00b7 Ceramic + Electronics + Whole-Unit QC<\/div><div>R&D \u00b7 Casting \u00b7 Glazing \u00b7 Assembly \u00b7 Testing \u00b7 MES Traceability<\/div><\/div><\/div>\r\n\r\n<main>\r\n<section class=\"hero\"><div class=\"container\"><div class=\"eyebrow\">JETMAN Smart Toilet Production Process<\/div><h1>Complete Smart Toilet Manufacturing Process: From Ceramic Body to Intelligent Finished Product<\/h1><p>JETMAN manufactures smart toilets through a controlled production line that combines ceramic craftsmanship, precision electronic assembly, full-process quality inspection and intelligent traceability. This page explains each manufacturing step in detail, helping global B2B buyers understand how JETMAN controls product stability, safety, flushing performance and delivery quality.<\/p><div class=\"hero-actions\"><a class=\"btn btn-primary\" href=\"\/contact-us\/\">Request Factory Process Details<\/a><a class=\"btn btn-outline\" href=\"\/smart-toilets\/\">View Smart Toilet Products<\/a><\/div><\/div><\/section>\r\n<section class=\"trust-strip\"><div class=\"container trust-grid\"><div class=\"trust-card\"><strong>1200\u2103+<\/strong><span>Automatic tunnel kiln firing temperature for ceramic body strength<\/span><\/div><div class=\"trust-card\"><strong>17h<\/strong><span>Approximate firing cycle mentioned in the process document<\/span><\/div><div class=\"trust-card\"><strong>\u22640.2%<\/strong><span>Water absorption target after firing in the production process<\/span><\/div><div class=\"trust-card\"><strong>MES<\/strong><span>Process data collection for assembly, people, time and traceability<\/span><\/div><\/div><\/section>\r\n<section class=\"section\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">Process Overview<\/div><h2>One Smart Toilet, Three Manufacturing Systems<\/h2><\/div><p class=\"section-desc\">A smart toilet is not a single ceramic product. It is a complete system integrating ceramic production, electronic cover assembly, flushing modules, safety testing and final packaging.<\/p><\/div><div class=\"grid-3\"><article class=\"card\"><div class=\"icon\">01<\/div><h3>Ceramic Body Production<\/h3><p>Raw material preparation, slurry making, molding, trimming, drying, glazing and high-temperature tunnel kiln firing build the toilet\u2019s physical foundation.<\/p><\/article><article class=\"card\"><div class=\"icon\">02<\/div><h3>Electronic Cover Assembly<\/h3><p>Control boards, sensors, mechanism, upper cover, seat ring and functional modules are assembled and tested before integration.<\/p><\/article><article class=\"card\"><div class=\"icon\">03<\/div><h3>Whole-Unit Integration<\/h3><p>Ceramic module and electronic cover module are integrated, tested, aged, cleaned, filmed, packed and palletized for delivery.<\/p><\/article><\/div><div class=\"process-map\"><div class=\"map-item\"><strong>R&D<\/strong><span>Product definition<\/span><\/div><div class=\"map-item\"><strong>IQC<\/strong><span>Material control<\/span><\/div><div class=\"map-item\"><strong>Ceramic<\/strong><span>Body production<\/span><\/div><div class=\"map-item\"><strong>Cover<\/strong><span>Smart module<\/span><\/div><div class=\"map-item\"><strong>QC<\/strong><span>Whole-unit test<\/span><\/div><div class=\"map-item\"><strong>Delivery<\/strong><span>Pack & ship<\/span><\/div><\/div><\/div><\/section>\r\n<section class=\"section beige\"><div class=\"container split\"><div class=\"image-card\" data-label=\"R&D + BOM + SMART WAREHOUSE\"><\/div><div class=\"panel\"><div class=\"kicker\">01 \u00b7 R&D and Preparation<\/div><h2>Production Starts With Product Definition, Not Just Assembly<\/h2><p style=\"margin-top:16px;\">JETMAN first confirms the smart toilet\u2019s core parameters and design direction according to market demand. The R&D stage includes product project discussion, appearance and internal structure design, control board development, sensor layout and prototype verification. Only after review and necessary tests are completed will the product solution be frozen for production.<\/p><ul class=\"check-list\"><li><strong>Demand definition:<\/strong> confirm core parameters, functions, positioning and use scenario.<\/li><li><strong>Structural design:<\/strong> use CAD\/CAE-type tools for appearance model and internal structure.<\/li><li><strong>Electronic system design:<\/strong> design control board, sensor layout and smart functional architecture.<\/li><li><strong>Prototype verification:<\/strong> review model, run necessary tests and freeze the final solution.<\/li><\/ul><div class=\"spec-grid\"><div class=\"spec\"><strong>BOM<\/strong><span>Ceramic body, control board, sensors, plastic shell, hardware and accessories<\/span><\/div><div class=\"spec\"><strong>IQC<\/strong><span>Incoming inspection for core materials and components<\/span><\/div><div class=\"spec\"><strong>U8<\/strong><span>Warehouse system for batch storage and material traceability<\/span><\/div><\/div><\/div><\/div><\/section>\r\n<section class=\"section\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">02 \u00b7 Ceramic Body Manufacturing<\/div><h2>Traditional Ceramic Craftsmanship With Precision Process Control<\/h2><\/div><p class=\"section-desc\">The ceramic body determines structure, strength, appearance, water absorption and flushing foundation. JETMAN\u2019s process combines ceramic material preparation with automated forming, robotic glazing and tunnel kiln firing.<\/p><\/div><div class=\"flow-section\">\r\n<article class=\"flow-card\"><div class=\"flow-img img-1\" data-label=\"Raw Materials + Slurry\"><\/div><div class=\"flow-body\"><span class=\"num\">Ceramic Step 01<\/span><h3>Material Mixing, Ball Milling, Screening and Slurry Aging<\/h3><p>Clay, feldspar, quartz sand and other ceramic raw materials are mixed in proportion. Water, dispersants and other materials are added, then the mixture is ground by ball mill into high-fineness slurry. The process includes repeated screening, iron removal, homogenization and aging to create uniform ceramic slurry and glaze.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Buyer value<\/strong>Stable slurry improves ceramic density and surface consistency.<\/div><div class=\"detail\"><strong>QC focus<\/strong>Fineness, impurity removal, slurry uniformity and glaze preparation.<\/div><\/div><\/div><\/article>\r\n<article class=\"flow-card\"><div class=\"flow-img img-2\" data-label=\"Mold + Casting\"><\/div><div class=\"flow-body\"><span class=\"num\">Ceramic Step 02<\/span><h3>Prototype, Mold Development and High-Pressure \/ Micro-Pressure Casting<\/h3><p>For new products, JETMAN first prepares the original body and confirms the design. After confirmation, production molds are made. The slurry is introduced into molds using high-pressure or micro-pressure casting technology, with pressure controlled properly to form a ceramic blank with uniform wall thickness.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Buyer value<\/strong>Uniform wall thickness reduces deformation and supports stable installation.<\/div><div class=\"detail\"><strong>QC focus<\/strong>Mold accuracy, pressure control, body shape and wall-thickness consistency.<\/div><\/div><\/div><\/article>\r\n<article class=\"flow-card\"><div class=\"flow-img img-3\" data-label=\"Trimming + Drying\"><\/div><div class=\"flow-body\"><span class=\"num\">Ceramic Step 03<\/span><h3>Trimming, Surface Correction and Drying Kiln Control<\/h3><p>After forming, extra edges and rough areas are removed. The body is adjusted and smoothed, then placed into a drying kiln so the moisture content drops to the proper state before glazing. Correct drying reduces cracking, deformation and later firing defects.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Buyer value<\/strong>Better dimensional stability and lower risk of surface defects.<\/div><div class=\"detail\"><strong>QC focus<\/strong>Trimming quality, body flatness, moisture control and deformation check.<\/div><\/div><\/div><\/article>\r\n<article class=\"flow-card\"><div class=\"flow-img img-4\" data-label=\"Robotic Glazing\"><\/div><div class=\"flow-body\"><span class=\"num\">Ceramic Step 04<\/span><h3>Dust Removal and Robotic Glazing<\/h3><p>Before glazing, the dried ceramic body is cleaned by air blowing to remove dust. Robotic spraying applies glaze evenly on the ceramic surface, improving gloss, smoothness and cleaning performance. For special product requirements, an antibacterial glaze layer can be added.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Buyer value<\/strong>Consistent glaze improves premium appearance and easier cleaning.<\/div><div class=\"detail\"><strong>QC focus<\/strong>Glaze thickness, surface coverage, dust removal and color consistency.<\/div><\/div><\/div><\/article>\r\n<article class=\"flow-card\"><div class=\"flow-img img-5\" data-label=\"Tunnel Kiln Firing\"><\/div><div class=\"flow-body\"><span class=\"num\">Ceramic Step 05<\/span><h3>Automatic Tunnel Kiln Firing Above 1200\u00b0C<\/h3><p>After glazing and drying, the ceramic body enters an automatic electronic tunnel kiln. The temperature rises gradually to above 1200\u00b0C, and the firing process lasts about 17 hours. After firing, the process document states that water absorption can be controlled to 0.2% or below.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Buyer value<\/strong>High-temperature firing improves hardness, density and long-term durability.<\/div><div class=\"detail\"><strong>QC focus<\/strong>Firing curve, deformation, glaze defects, cracks and water absorption.<\/div><\/div><\/div><\/article>\r\n<\/div><\/div><\/section>\r\n<section class=\"section alt\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">03 \u00b7 Ceramic Module Assembly<\/div><h2>From Empty Ceramic Body to Flushing-Ready Ceramic Module<\/h2><\/div><p class=\"section-desc\">After ceramic firing, JETMAN does not move directly to final assembly. Empty ceramic bodies are transferred, inspected, equipped with flushing modules and tested before integration.<\/p><\/div><div class=\"grid-3\"><article class=\"card\"><div class=\"icon\">01<\/div><h3>Automatic Ceramic Transfer<\/h3><p>Automated equipment transfers empty ceramic semi-finished products accurately and efficiently, supporting stable material flow for later assembly.<\/p><\/article><article class=\"card\"><div class=\"icon\">02<\/div><h3>Empty Ceramic Inspection<\/h3><p>The ceramic body is checked for appearance, dimensions, surface defects, deformation and other basic indicators. Unqualified parts are filtered before module assembly.<\/p><\/article><article class=\"card\"><div class=\"icon\">03<\/div><h3>MES Data Collection<\/h3><p>MES collects ceramic and flushing system production data, including assembly personnel and time, supporting production control and traceability.<\/p><\/article><article class=\"card\"><div class=\"icon\">04<\/div><h3>Flushing Module Assembly<\/h3><p>The flushing module is installed into the ceramic body according to process requirements, connecting waterway and flushing structure.<\/p><\/article><article class=\"card\"><div class=\"icon\">05<\/div><h3>Air Tightness and Pipe Check<\/h3><p>The module is tested for air tightness while the pipeline\u2019s smoothness is verified to ensure flushing performance.<\/p><\/article><article class=\"card\"><div class=\"icon\">06<\/div><h3>Ceramic Component Performance Test<\/h3><p>The component is tested for flushing strength, flushing module operation and overall ceramic-module performance. Defective parts are located and repaired by replacement or reassembly.<\/p><\/article><\/div><\/div><\/section>\r\n<section class=\"section\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">04 \u00b7 Smart Cover Module Assembly<\/div><h2>Mechanical Structure, Upper Cover, Seat Ring and Electronic Cover Integration<\/h2><\/div><p class=\"section-desc\">The smart cover is the core of intelligent toilet functions. JETMAN assembles and tests mechanism, upper cover, seat ring and electronic cover modules before whole-unit integration.<\/p><\/div><div class=\"flow-section\"><article class=\"flow-card\"><div class=\"flow-img img-6\" data-label=\"Mechanism Assembly\"><\/div><div class=\"flow-body\"><span class=\"num\">Cover Step 01<\/span><h3>Functional Parts and Mechanism Assembly<\/h3><p>Functional components are combined, then assembled into the rear shell according to design drawings. MES collects assembly data, component supplier information, assembly time and operator information for later tracking.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Test point<\/strong>Grounding wire safety detection.<\/div><div class=\"detail\"><strong>Function check<\/strong>Drying, washing, assistance functions and core cover performance.<\/div><\/div><\/div><\/article><article class=\"flow-card\"><div class=\"flow-img img-7\" data-label=\"Upper Cover + Seat Ring\"><\/div><div class=\"flow-body\"><span class=\"num\">Cover Step 02<\/span><h3>Upper Cover Assembly, Seat Ring Assembly and Laser Logo<\/h3><p>The upper cover is accurately fitted and fixed to build the supporting structure of the cover module. Seat ring components are installed according to standard, and gaskets increase seating stability and comfort. Laser marking adds brand identity at the specified position.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>Buyer value<\/strong>Better user comfort, stronger brand recognition and stable cover structure.<\/div><div class=\"detail\"><strong>QC focus<\/strong>Dimension, component fit, seat stability and upper-cover comprehensive inspection.<\/div><\/div><\/div><\/article><article class=\"flow-card\"><div class=\"flow-img img-8\" data-label=\"Electronic Cover Total Assembly\"><\/div><div class=\"flow-body\"><span class=\"num\">Cover Step 03<\/span><h3>Electronic Cover Assembly and Safety Performance Test<\/h3><p>The mechanism and upper cover are precisely assembled to create the electronic cover\u2019s basic functional structure. Electrical safety, protection performance and cover functions such as lid movement, washing and drying are checked. Unqualified items are identified, replaced and reassembled.<\/p><div class=\"detail-grid\"><div class=\"detail\"><strong>MES record<\/strong>Collects production data for the combined assembly process.<\/div><div class=\"detail\"><strong>Output<\/strong>Qualified electronic covers are output in order through automatic control equipment.<\/div><\/div><\/div><\/article><\/div><\/div><\/section>\r\n<section class=\"section beige\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">05 \u00b7 Whole-Unit Integration<\/div><h2>Combining Ceramic Module and Smart Cover Into a Finished Smart Toilet<\/h2><\/div><p class=\"section-desc\">At the integration stage, the smart toilet becomes a complete product. JETMAN focuses on accurate fitting, complete function stability, accessory packing and delivery readiness.<\/p><\/div><div class=\"grid-3\"><article class=\"card\"><div class=\"icon\">01<\/div><h3>Ceramic + Cover Assembly<\/h3><p>Ceramic and cover components are precisely assembled to build the product\u2019s final appearance and functional structure.<\/p><\/article><article class=\"card\"><div class=\"icon\">02<\/div><h3>Whole-Unit Aging Function Test<\/h3><p>JETMAN simulates product usage environments and tests functional stability under aging conditions, exposing hidden failures before shipment.<\/p><\/article><article class=\"card\"><div class=\"icon\">03<\/div><h3>Accessories and Auxiliary Package<\/h3><p>Installation accessories and auxiliary materials are organized and packed for user installation and after-sales convenience.<\/p><\/article><article class=\"card\"><div class=\"icon\">04<\/div><h3>Nameplate and Water Efficiency Label<\/h3><p>Labels showing water efficiency and product information are applied according to specification, clarifying performance and compliance identity.<\/p><\/article><article class=\"card\"><div class=\"icon\">05<\/div><h3>Cleaning and Protective Film<\/h3><p>The product surface is cleaned and protective film is applied to prevent scratches during storage and transportation.<\/p><\/article><article class=\"card\"><div class=\"icon\">06<\/div><h3>Final Inspection and Packaging<\/h3><p>Whole-unit final inspection covers appearance, function and performance. Automated packaging and robotic palletizing support safe and efficient delivery.<\/p><\/article><\/div><\/div><\/section>\r\n<section class=\"section dark\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">Quality Control<\/div><h2>Full-Process Testing: Appearance, Function, Safety, Durability and Traceability<\/h2><\/div><\/div><div class=\"grid-3\"><div class=\"dark-card\"><h3>Appearance & Basic Inspection<\/h3><p>Checks ceramic pinholes, scratches, flatness, color difference, logo clarity, full size and rough-in distance. 305mm or 400mm rough-in with tolerance controlled within \u00b120mm.<\/p><\/div><div class=\"dark-card\"><h3>Ceramic Function Test<\/h3><p>Checks accurate off-seat flushing, adjustable and stable washing water pressure, and noise control. Noise \u226455dB.<\/p><\/div><div class=\"dark-card\"><h3>Cover Function Test<\/h3><p>Checks seat heating, water temperature and drying performance. Seat warming to 38\u2103 in 3 minutes, water to 35\u2103 in 1 minute, temperature fluctuation \u2264\u00b11\u2103 and drying wind speed \u226510m\/s.<\/p><\/div><div class=\"dark-card\"><h3>Whole-Unit Function Test<\/h3><p>Checks sensing, approach-to-open-lid, ambient light, automatic flushing after cover closing and related complete smart toilet actions.<\/p><\/div><div class=\"dark-card\"><h3>Water Pressure & Leakage Test<\/h3><p>Multiple flushes under different water pressure conditions verify that all connections are leak-free and the flushing system remains stable.<\/p><\/div><div class=\"dark-card\"><h3>Electrical Safety & Durability<\/h3><p>Includes voltage withstand testing, leakage protection performance, seat opening\/closing sampling, nozzle extension tests and button press durability tests.<\/p><\/div><\/div><\/div><\/section>\r\n<section class=\"section alt\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">IPQC + Automation<\/div><h2>Production Process Control and Intelligent Manufacturing Upgrade<\/h2><\/div><p class=\"section-desc\">JETMAN\u2019s production line uses key-process inspection points, automation and data traceability to improve consistency and reduce human error.<\/p><\/div><div class=\"compare\"><div class=\"compare-col\"><h3>Key IPQC Points<\/h3><ul class=\"check-list\"><li>Ceramic quality inspection after firing and initial assembly.<\/li><li>Electronic component inspection after assembly, checking installation and soldering quality.<\/li><li>Inspection after important final assembly steps to block assembly defects.<\/li><\/ul><\/div><div class=\"compare-col\"><h3>Automation Applications<\/h3><ul class=\"check-list\"><li>Robotic glazing improves glaze thickness uniformity and surface finish.<\/li><li>Automatic electronic kiln improves firing stability.<\/li><li>Robotic handling and packaging reduce transport damage and improve efficiency.<\/li><\/ul><\/div><div class=\"compare-col\"><h3>Environmental Control<\/h3><ul class=\"check-list\"><li>Electronic warehouse maintained at 22\u00b12\u2103 for stable component performance.<\/li><li>Dust-free electronic workshop reduces dust impact on components.<\/li><li>Finished goods warehouse controlled at 15\u201330\u2103 and humidity \u226460%.<\/li><\/ul><\/div><\/div><\/div><\/section>\r\n<section class=\"section beige\"><div class=\"container split\"><div class=\"panel\"><div class=\"kicker\">MES + U8 Traceability<\/div><h2>Each Product Can Be Traced by Materials, Equipment and Test Data<\/h2><p style=\"margin-top:16px;\">U8 records raw material batches and warehouse data. MES records production data, assembly personnel, production time, equipment and test results. If a quality issue occurs, the factory can quickly locate whether the root cause comes from materials, equipment, process or assembly.<\/p><ul class=\"check-list\"><li>Raw material batch record for quick source identification.<\/li><li>Production equipment record for equipment-related issue analysis.<\/li><li>Testing data record for function, performance and QC result review.<\/li><li>Finished goods warehouse record linked with production and test reports.<\/li><\/ul><\/div><div class=\"image-card2\" data-label=\"MES + U8 DATA TRACEABILITY\"><\/div><\/div><\/section>\r\n<section class=\"section\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">Buyer Value Summary<\/div><h2>Why JETMAN\u2019s Smart Toilet Production Process Improves B2B Confidence<\/h2><\/div><\/div><div class=\"grid-3\"><article class=\"card\"><div class=\"icon\">01<\/div><h3>Front-End Fine Control<\/h3><p>Raw materials and high-quality accessories are strictly selected. Mold development uses 3D design with millimeter-level precision, helping reduce structural defects from the beginning.<\/p><\/article><article class=\"card\"><div class=\"icon\">02<\/div><h3>Mid-End Efficient Integration<\/h3><p>After high-temperature ceramic firing, the ceramic body becomes stronger and more complete. Electronic parts are assembled systematically, and whole-unit integration supports high first-pass stability.<\/p><\/article><article class=\"card\"><div class=\"icon\">03<\/div><h3>Back-End Strict Quality Assurance<\/h3><p>Performance tests simulate multiple use scenarios, aging tests exceed standard expectations, shock-resistant packaging protects shipment, and intelligent logistics supports on-time delivery.<\/p><\/article><\/div><\/div><\/section>\r\n<section class=\"section alt\"><div class=\"container\"><div class=\"section-head\"><div class=\"section-title\"><div class=\"kicker\">FAQ<\/div><h2>Smart Toilet Manufacturing Process FAQ<\/h2><\/div><\/div><div class=\"faq\"><div class='faq-item'><h3>What is the complete JETMAN smart toilet manufacturing process?<\/h3><p>It includes R&amp;D, BOM and raw material control, ceramic slurry preparation, casting, trimming, drying, glazing, kiln firing, ceramic module assembly, smart cover assembly, whole-unit integration, aging tests, final inspection, automated packaging, robotic palletizing and warehouse traceability.<\/p><\/div><div class='faq-item'><h3>How does JETMAN produce ceramic toilet bodies?<\/h3><p>JETMAN mixes clay, feldspar and quartz sand, mills and filters slurry, removes iron, ages the slurry, casts the body with high-pressure or micro-pressure forming, trims and dries the body, applies robotic glazing and fires it in an automatic tunnel kiln above 1200\u00b0C for about 17 hours.<\/p><\/div><div class='faq-item'><h3>How are smart toilet cover modules assembled?<\/h3><p>The cover module process includes mechanism assembly, upper cover assembly, seat ring assembly, laser logo marking, electronic cover integration, grounding detection, safety testing, lid\/washing\/drying function testing, MES data collection and automatic output of qualified parts.<\/p><\/div><div class='faq-item'><h3>What quality tests are used during production?<\/h3><p>JETMAN uses appearance inspection, dimensional checks, ceramic flushing tests, cover function tests, whole-unit function tests, water pressure and leakage tests, electrical safety tests, durability sampling, IPQC process checks and final inspection before shipment.<\/p><\/div><div class='faq-item'><h3>How does MES and U8 traceability help B2B buyers?<\/h3><p>U8 records raw material batches and warehouse data, while MES collects production time, operators, equipment and testing data. This helps trace quality issues to material, equipment, process or assembly causes.<\/p><\/div><div class='faq-item'><h3>Why is this process important for distributors and project buyers?<\/h3><p>A transparent production process helps buyers verify factory reliability, reduce after-sales risk, understand quality control depth and evaluate whether JETMAN can support stable smart toilet supply for brands, hotels and projects.<\/p><\/div><\/div><\/div><\/section>\r\n<section class=\"section\"><div class=\"container\"><div class=\"cta\"><div><div class=\"kicker\" style=\"color:#dbeafe\">Factory Inquiry<\/div><h2>Need a Reliable Smart Toilet Manufacturing Partner?<\/h2><p>Send your target market, product requirements, expected quantity and customization needs. JETMAN can recommend suitable smart toilet models, production solutions and OEM\/ODM options for your business.<\/p><\/div><form class=\"form\" action=\"\/contact\/\" method=\"post\"><input type=\"text\" name=\"name\" placeholder=\"Name\"><input type=\"email\" name=\"email\" placeholder=\"Email\"><input type=\"text\" name=\"company\" placeholder=\"Company\"><select name=\"interest\"><option>Product Interest<\/option><option>Smart Toilets<\/option><option>OEM \/ ODM Smart Toilet Project<\/option><option>Hotel \/ Apartment Project<\/option><option>Distributor Catalog<\/option><\/select><textarea name=\"message\" placeholder=\"Quantity, target market, model requirements, certification and customization needs\"><\/textarea><button class=\"btn btn-primary\" type=\"submit\">Request Manufacturing Details<\/button><\/form><\/div><\/div><\/section>\r\n<\/main><footer class=\"footer\"><div class=\"container\"><div><strong>JETMAN Bath<\/strong> \u00b7 Smart Toilet Manufacturing Process<\/div><div>Ceramic Production \u00b7 Electronic Assembly \u00b7 QC \u00b7 MES Traceability \u00b7 OEM\/ODM<\/div><\/div><\/footer>\r\n<\/body><\/html>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>&nbsp; JETMAN Smart Toilet Production Line \u00b7 Ceramic + Electronics + Whole-Unit QCR&amp;D \u00b7 Casting \u00b7 Glazing \u00b7 Assembly \u00b7 Testing \u00b7 MES Traceability &nbsp; JETMAN Smart Toilet Production Process Complete Smart Toilet Manufacturing Process: From Ceramic Body to Intelligent Finished Product JETMAN manufactures smart toilets through a controlled production line that combines ceramic craftsmanship, [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-13184","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/pages\/13184","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/comments?post=13184"}],"version-history":[{"count":36,"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/pages\/13184\/revisions"}],"predecessor-version":[{"id":13441,"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/pages\/13184\/revisions\/13441"}],"wp:attachment":[{"href":"https:\/\/jetmanbath.com\/de\/wp-json\/wp\/v2\/media?parent=13184"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}